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US Katsu Sando Cost Guide: Cutlet Size, Panko, and Oil Loss

Price katsu sandos with cutlet ounces, bread cost, panko, fry oil, and sauce. Includes portion standards and a U.S. pricing example.

Updated Feb 6, 2026
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Katsu sandos look premium, but the cost can outrun the price quickly.

The two levers are cutlet ounces and fry cost. Lock those and pricing gets easy.


Quick Summary

  • The margin is driven by cutlet size and oil loss
  • Panko, sauce, and packaging are real costs
  • Double cutlet must be a paid upgrade
  • Build combos after the sandwich is profitable

Base Formula

Katsu sando cost = Cutlet + Bread + Panko + Oil + Sauce + Cabbage + Packaging
Food cost % = Sandwich cost ÷ Menu price

Example (US)

Standard build (1 sandwich):

  • Cutlet (5 oz cooked): $2.40
  • Bread (2 slices): $0.40
  • Panko + egg: $0.35
  • Fry oil loss: $0.25
  • Sauce + cabbage: $0.35
  • Packaging: $0.50

Total cost: $4.25

If the menu price is $13, food cost is 32.7%.


Portion Standards

  • Cutlet: 5 oz cooked, every time
  • Panko: fixed dredge weight per cutlet
  • Sauce: one portion cup or measured squeeze

Pricing Tips

  • Base sando price protects margin
  • +$3 to +$5 for double cutlet
  • Bundle with fries only after cost is known

Do This Now

  • Weigh and record 3 portions of your main ingredient
  • Calculate the cost per portion using your supplier invoice
  • Set a portion standard and train your team
  • Review your current menu price against 28-35% food cost target
  • Update your pricing if food cost is above 35%
  • Schedule a monthly cost review with your team

Want Costs to Update Automatically?

KitchenCost tracks cutlet yields, fry oil loss, and sauce costs in one place.

Start on the KitchenCost landing page.

Frequently Asked Questions

What cutlet size is standard for katsu sando?

Most shops land between 4-6 oz cooked. Pick one size and price from it.

Is fry oil a real cost per sandwich?

Yes. Track oil loss by batch and allocate per sandwich.

Should I charge extra for double cutlet?

Always. Double cutlet should be a premium tier, not a free upgrade.

How often should I reprice?

Monthly if protein or oil costs move, otherwise quarterly.

Try it free — calculate your first recipe cost

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