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US Food Truck Cost Guide: Portioning, Prep Packs, and Profitable Menu Math

A practical food truck costing guide for U.S. operators with portion standards, packaging math, and a menu strategy that protects margin.

Updated Feb 6, 2026
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Food trucks win on speed and simplicity. They lose money on portion drift, packaging creep, and event fees. This guide shows the food truck math that keeps margin stable week after week.


Quick Summary

  • Price by portion, not by plate
  • Packaging is real COGS, not overhead
  • Keep a tight 5-9 item menu
  • Reprice monthly when protein costs move

The Core Cost Formula

Cost per item = (Ingredient cost + Packaging + Condiments) ÷ Yield
Food cost % = Cost per item ÷ Price

If your portion size is not fixed, your pricing is not real.


Food Truck Cost Traps

  1. Portion drift during rushes
  2. Packaging creep (bigger boxes, extra napkins)
  3. Event fees that are not in the price
  4. Comped food for partners or influencers

Every one of these hits margin faster than rent.


The Prep Pack Strategy

  • Pre-portion proteins in 4 oz, 5 oz, and 6 oz packs
  • Pre-pack sauces in a fixed ounce cup
  • Track pack count to predict sell-through

Prep packs protect margin and speed up service.


Simple Example: Loaded Fries

  • Fries and oil: $1.10
  • Protein portion: $1.60
  • Sauce + toppings: $0.55
  • Packaging: $0.45

Total cost: $3.70

Target food cost: 30%

Price = $3.70 ÷ 0.70 = $5.29

Round up to the closest price point that your market accepts.


Do This Now

  • Standardize all portion sizes in grams or ounces
  • Calculate food cost for your top 5 menu items
  • Set up a weekly price check for key ingredients
  • Document your current yield percentages
  • Create a pricing review calendar for the next 12 months

KitchenCost helps food trucks update every item cost when supplier prices change.

Frequently Asked Questions

What is a healthy food cost for a food truck?

Many trucks target 25-33%, but your real target depends on labor, commissary, and event fees.

Do I include packaging in food cost?

Yes. Clamshells, boats, cups, and utensils are part of every order.

How many menu items should a food truck have?

Keep it tight: 5-9 core items so you can batch prep and control waste.

How often should I reprice the menu?

Review monthly and reprice quickly when protein costs move.

Try it free — calculate your first recipe cost

Enter your ingredient prices and get recipe costs, margins, and selling prices instantly.